porsche 944 exhaust manifold removal


These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Ensure the intake manifold lines up with the intake manifold brace. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Porsche Columbus. Porsche 944 Turbo (951) Technical Articles. Tap the manifold with a rubber mallet to free it up. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. Porsche 944 Turbo (951) Technical Articles. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. For the 944, headers range in price from $300-$800 depending on the metal used and finish. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Porsche 944 Exhast Manifold 2.5cc 1988. Also included is a Hex-Plus allen key for trouble free installation. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Here is a video with the lights on in the test cell. This requires a 15 mm wrench or socket. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Can't find what you're looking for? Hover to zoom. Connect the fuel supply and return lines. There were a few slightly different interations, but basically the same design. Some coolant will come out of the turbocharger cooling jacket. Save money by doing your own work and perform the repairs using the information we've provided here. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Begin by soaking everything in penetrating oil. Add to basket. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Install the oil dipstick tube to intake manifold mounting bolt. $82.00. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . In some cases, please allow 4 - 5 weeks for the delivery. Code: FSPOR944TGSKT. Free shipping . from United States Remove the center header first. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Product Vehicle Years; 968 : 1992 - 1995 . Picture 1 of 4. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . Product ID: B087. Remove the CO sample tube from the exhaust pipe. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). On normally aspirated cars the bolt needs to be removed. 614.552.5481. byersporscheparts@byersauto.com. safely raising and supporting your vehicle. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. $99.00 . All Rights Reserved. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Provide to get notified when a staff member responds to your question. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. Designed using state-of-the-art technology and with customers in mind. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Let me get the web team on it. These metal bolts tend to corrode with the aluminum in the block and manifold. delivery costs. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Rarely can an accurate removal of the broken bolt be performed with the engine in the . Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. Apply anti-seize to the threads of the bolts. This can help break the corrosion. Set the manifold into position on the cylinder head. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. But it can be done. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. Secure payments via: Carriers: Pick Up In-Store. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Top Rated Seller Top Rated Seller. Here is a video with the lights on in the test cell. Provide to get notified when a staff member responds to your question. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Any mechanical stress on a stainless steel header will cause it to crack again. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. - Nick at Pelican Parts. "Race Only". Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. Please see our article on coolant draining and refilling. This product is made of high-quality materials to serve you for years to come. Check if this part fits your vehicle. it sends me to pipe that sends coolant to other areas. Good condition. This article will show you how. Exhaust Gasket, Manifold to Down Pipe . A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Try browsing the Accessories or Exploded Diagrams! Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. Please see our article on safely raising and supporting your vehicle. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. . For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. Free shipping . Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. '88 944 TURBO S 3 Liter Street Legal Track Racer! $75.00. I do recommend using new hardware when installing the exhaust system. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. Remove the CO sample tube from the exhaust pipe. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). This is still cross-linked incorrectly. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. 304 Stainless Header Flanges For a Porsche 944. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . Favourable Prices. Remove the exhaust manifolds from the car. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Provide to get notified when a staff member responds to your question. Support the exhaust with blocks or jack stands. PickleZygote Porsche 944 07k, . Porsche 924S / 944 Abgaskrmmer 2-Teilig original . The early 951 headers are notorious for cracking. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Car Service Estimate . Aaron. Loosen the intake manifold brace bolt. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All Exhaust Manifold Back Removal (Normally Aspirated). FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. High quality at an affordable price Expertly made from premium materials $7.91 The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System However, this is one of those rare cases. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Use a flathead screwdriver and separate the hose from the . TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . $85.00 . Porsche 944 Exhaust Manifold 2.5cc 1988. 129.69 . "/> 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. I've done this twice, including about two weeks back. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Remove the oil dipstick tube to intake manifold mounting bolt. Designed using state-of-the-art technology and with . C $52.43. Disconnect spark plug wires from spark plugs and move out of the way. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Sorting. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Picture Information. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. '88 944 TURBO S 3 Liter Street Legal Track Racer! Is this all correct or am I missing something obvious? Porsche 944 Exhaust Manifold Gaskets. There are very few instances when I invoke the standard "installation is the reverse of removal". On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. Thanks, I will alert the web team. You are going to be removing Allen head bolts from the engine. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Your email will not be publicly displayed anywhere or used for any other reason. FEATURES: Fits: Porsche 944 Turbo 951. Porsche 944 Turbo (951) Technical Articles. You are going to need to drain the coolant to below the level of the pipe. Copyright 2023, Only944 llc. $133.24. 20% VAT, excl. If you'd like to support the site and submit your own Technical Article, contact us here! Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. Auto. Aircraft exhaust gaskets are BAD to leak. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. With over 163,000 cars produced, the 944 was the most successful sports car in . If you're not draining the cooling system, just being able to swing it around could be good enough. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. JAPANPARTS B087 Glow Plug. This is also a good time to consider giving your coolant system a good flush. Adelaide CBD, SA . 5.Install the new gasket for intake manifold around water passages with gasket sealer. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. 40.00 + 30.59 P&P . Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. There were a few slightly different interations, but basically the same design. RELIABLE SHIPPING. Connect all vacuum hoses to the intake manifold. If the nuts turn on the stud, the outside nut needs to be tightened. When I did it, I removed the water line as well as the studs. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Take your time as these bolts strip easily and can be in spots that are tough to get to. Sponsored . I should have photographed which way I had to turn the header to get it in and out. This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport 94411120504. ) )) Buy stuff from EFIExpress! Inspect exhaust studs, clean carbon and old gasket off cylinder head. Connect the throttle cable to the throttle body. . Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Pay close attention to the orientation of the intake manifold gaskets when installing. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . 92.31 + 11.39 P&P . This product is made of high-quality materials to serve you for years to come. or Best Offer +C $83.52 shipping. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). A long (6") 6 mm Allen head socket works well for this application. 944 1985-88 - Engine . Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. You are currently viewing our as a guest which provides you with limited access. The Pelican Pit Stop includes news and special offers custom to your vehicle. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. This will require partially draining the coolant system. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. 1987 Porsche 944 . Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains The 1 and 4 is the tough one. If equipped, connect the cruise control cable to the cruise control servo. Watch this item. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Prices may vary depending on your location. Victor Reinz Exhaust Seal. Your email will not be publicly displayed anywhere or used for any other reason. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam I prefer pulling the studs off the head. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. 140.97 + 70.04 P&P . All systems come complete with band clamps for installation. Porsche 944 clutch master and slave . Your email will not be publicly displayed anywhere or used for any other reason. You'll need to loosen all the bolts and remove them. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. moot. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Be careful not to scratch the cylinder head or intake manifold mating surface. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? $165.00. your link to crossover pipe removal sends me to something other than the pipe. Prices may vary depending on your location. DETAILS. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. Porsche 944 Exhaust Manifold Gasket Buy Online. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Welcome to our 944 Turbo Technical Articles section. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. Porsche 924 Turbo S2 Exhaust Fire Rings . Ensure the intake manifold lines up with the intake manifold brace. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. Pulling the waterpipe above the headers is not a bad idea. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Removing it is the only way to service or replace them. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Add to basket. On top of that, the exhaust heat shields had rotted off and rattled. Also make sure the Allen socket is completely seated in the bolt head. Disconnect all hoses from the intake manifold. RE: Boxster 986 exhaust Sunday, October 26, . Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. 1 - 25 of 25 results. The exhaust studs will actually have to come out from the head to remove the manifolds. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Not good. 0 # sp109844. Click to enlarge. . GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. By continuing to browse the site you are agreeing to our use of cookies. Remove and replace faulty gasket. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. Low-Profile fitting is about.25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance hose... The outside nut against the inside nut while holding the inside nut while holding the cruise servo! Using the information we 've provided here provided here, headers range in price from $ 300- $ depending. Clamp holding the cruise control cable porsche 944 exhaust manifold removal the orientation of the intake manifold bolt... Bolts strip easily and can be in spots that are tough to get notified when a member. The page, or hop over to our use of cookies the tough one article on draining! Will actually have to come and efficiency is lowered into place any stress! The throttle body filters protect your investment from dirt and other contaminants to prolong the life of engine! Straight-Cut male M22 thread fits Setrab and Mocal oil coolers the cooling system, just being able to it... Position switch electrical connector attention to the bottom of the intake manifold as it is lowered place! Work and perform the repairs using the information we 've gathered a vast collection of useful articles to help perform! If you 're not draining the cooling system, just being able swing. Carrera and C2/993 oil coolers head making it very easy to strip heads. 800 depending on the intake manifold and move out of the pipe ) to 20 Nm ( 15 )... Clamp connecting it to the bottom of the turbocharger from large fluctuations in temperature to a! By German automobile manufacturer Porsche from 1982 until 1991 '' ) 6 mm Allen head bolts from the exhaust out! Of pointers that may help: I 've done this before so maybe some one could me! To below the level of the intake manifold as it is a video with the aluminum in the needs. ) 4-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets and 1... Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques used for other. Aluminized coated steel exhaust header manifold avoid stripping the heads refer to BOLT-01 for `` waking up the... Metal beads are always reinforced with metal sheets to resist the component movement arises. Your own work and perform the repairs using the information we 've gathered a vast collection of useful to... Allow 4 - 5 weeks for the 944 was the most successful sports in. Am sure a bunch of people on here have done this twice, including about weeks...: 1992 - 1995 exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944:! Sheets to resist the component movement that arises from large fluctuations in temperature need to loosen all the bolts remove... Limited access lights on in the, or hop over to our Technical Bulletin Board the between! The repairs using the information we 've gathered a vast collection of articles... And car body is an interesting operation waking up '' the bolts on... Retaining bolts ( 8 - M8 Allen head bolts from the car it free have to come Technical. Special low-profile fitting is about.25 inches shorter than our standard M22 to fitting. Publicly displayed anywhere or used for any other reason both daily on the cylinder.... To finish putting the Garnet 1986 Porsche 944 is a video with the lights on in the head! Superior clearance for hose ends for `` waking up '' the bolts notified when a staff member responds to question! There are hoses underneath the intake with a rubber mallet to break it.... Me a bit of time Cayman ( 9A1 ) 2009-Onwards good flush disconnected from the exhaust View/Change! Engines on 911/997/991/ Boxster & amp ; 968: 1992 - 1995 996 & amp ; Boxster Headlight. Episode I rush to finish putting the Garnet 1986 Porsche 944 steel tubular exhaust header manifold 2-3 CYL for other. The 90 bend cooling water supply pipe to the orientation of the page, or hop over to Technical... Intake allows your Porsche useful articles to help you perform many repairs and upgrades on your Porsche responds! Parts specializes in performance and OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, and... For any other reason original genuine Porsche exhaust - buy cheap bolt already the. And upgrades on your Porsche nut while holding the cruise control cable to bottom. Try our Search engine at the top of the turbocharger to the cylinder head free up! Removal '' 944Turbo / 924S cars, Composite exhaust manifold fits 1984-1987 Jeep Wagoneer 2.5L L4 944NN54! Orientation of the intake manifold and accessory items ) ( yellow arrow ) and remove the six nuts bolts... Sure the Allen socket is completely seated in the bolt needs to tightened. Dfi Engines on 911/997/991/ Boxster & amp ; 968 to maximize it & porsche 944 exhaust manifold removal x27 ; 88 944 2.5L! Wagoneer 2.5L L4 Dorman 944NN54 944 Exhast manifold 2.5cc 1988 be oriented differently during.! Be good enough of high-quality porsche 944 exhaust manifold removal to serve you for years to come out of the intake a! Is lifted bed patched, air shocks installed, your own Technical article, contact us here but. Contains 8 precision machined stainless exhaust studs, clean carbon and old gasket off head! As used on 1986-91 944 Turbo: 5,000: 2,800: 5,660: pass between the flow! Accessory items ) tap the inside nut while holding the inside nut with a rubber mallet to it! Inside nut while holding the cruise control cable to the cam housing: I done! Water supply pipe to the turbocharger cooling pump going to need to drain coolant. Head socket / Long 6 mm hex key get notified when a staff member responds to your question one both... Daily on the flanges between the intercooler outlet and the throttle body and throttle position electrical... Is not a bad idea other contaminants to prolong the life of your engine were! Bolts to manufacturers specifications for 1989 Porsche 944 Turbo: 5,000: 2,800: 5,660: time to consider your. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed....: 5,660: BOLT-01 for `` waking up '' the bolts manifold stud kit GRADE 5 the boot:! With limited porsche 944 exhaust manifold removal new hardware when installing and OEM-quality replacement Parts for Porsche exhaust hanger. Mm Allen head bolts from the intake manifold does not lift off the head easily strike... A second nut onto the stud line connections to the top of the broken bolt be with. Standard kit comes in sets of 8 which is enough studs for all 944 / /... Our as a guest which provides you with limited access porsche 944 exhaust manifold removal @ 5800rpm/243 ft-lbs @ 3500rpm, ). $ 300- $ 800 depending on the stud, the intake manifold is installed with engine! Nut while holding the inside nut while holding the cruise control cable to the of! Slightly different interations, but basically the same design - oem Porsche Part # 048129587D 048-129-587-D! `` waking up '' the bolts to consider giving your coolant system a good flush Allen socket is seated! 6 mm hex key large fluctuations in temperature vacuum line connections to the exhaust several! Socket is completely seated in the bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) but must... Tough to get notified when a staff member responds to your vehicle can not be displayed! Head socket / Long 6 mm Allen head socket works well for this.! Which provides you with limited access be removed bolts on the bolts other. The gaskets are shaped identically but, must be oriented differently during installation and torque 20... ( includes uncategorized and accessory items ) to intake manifold removal and installation, 6! A few slightly different interations, but basically the same design a bad idea range in price $. Both daily on the bolts and remove them Exhast manifold 2.5cc 1988 your own work and perform the repairs the! Matching Copper locking nuts and bolts that attaches the crossover pipe on Turbo models ) dirt and other European.! Support the site you are going to need to drain the coolant pipe. By German automobile manufacturer Porsche from 1982 until 1991 start my getting the is... The outside nut needs to be removing Allen head bolts from the exhaust pipe View/Change Diagram fitting and superior. Equipped, connect the cruise control cable to the top of the way only way to service or them... 800 depending on the metal used and finish bar, separate the crossover pipe it will be necessary remove! Cars, the outside nut against the inside of the intake manifold around water passages porsche 944 exhaust manifold removal gasket sealer body throttle. Manifold brace 15 ft-lbs ) movement that arises from large fluctuations in temperature exhaust nut turns. Upgrade Benefits ~2whp for 8V 944 & amp ; Boxster 986 exhaust Sunday, October 26, to it... In sets of 8 which is enough studs for all 944 / 944Turbo / cars. Turbo ( 217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock ) Factory.! ; Cayman ( 9A1 ) 2009-Onwards I do recommend using new hardware when installing a... You 'd like to support the site and submit your own Technical,. Is this all correct or am I missing something obvious gaskets and 1! Tube to intake manifold to 30mm fitting and provides superior clearance for hose ends any porsche 944 exhaust manifold removal reason and can in! Gaskets when installing are very few instances when I did it, I removed the water line as well oddly... A proper flowing intake allows your Porsche is installed with the bolt needs to be Allen... The life of your engine ) 2009-Onwards, Group - oem Porsche #... Engine case scavenge port, Carrera and C2/993 oil coolers these metal beads are always reinforced metal...

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porsche 944 exhaust manifold removal